Tag Archives: bottled water plant

RO plant

Maintaining The RO System

The contaminants present in the water will build up and cause the water purifier to function poorly. Proper care and regular maintenance will not only ensure that the water produced by your bottled water plant is clean and safe, but it will also as well make your RO technology run smoothly and last longer.

Part of the RO plant cost is the maintenance expenses. RO or reverse osmosis plants use a series of filtration process to treat water to remove contaminants (e.g. organics, pyrogens, particles, dissolved salts, colloids, and bacteria), and produce clean bottled drinking water that is safe for human consumption. This water purification technology works by pushing the water through a semipermeable membrane which separates the contaminants from the water. In an RO system, the water usually goes through at least three to twelve purification stages.

RO plant

In order to make sure that the water produced is clean and safe for consumption, you need to make sure that the water purifier is properly working and maintained well. Although the water contaminants or impurities are being flushed out from the system through the outlet pipe, there will be some that will remain. Little by little these remains will build up and cause the water purifier to function poorly. Proper care and regular maintenance will not only ensure that the water produced by your bottled water plant is clean and safe, but it will also as well make your RO technology run smoothly and last longer.

How to maintain the RO system?

There are different methods used to maintain an RO system. The Indian ion exchange, however, recommends these maintenance tips:

Change Filter Regularly

Contaminants are being separated from the water with the help of a filter. In just a short span of time, these contaminants may build up and clog the filter. A clogged filter will not only affect its capacity, but it will also as well have a negative impact on the quality of the water produced. The contaminants may not all be filtered out, affecting the taste and quality of the water.

In order for the filter to function well in full capacity and to produce clean drinking water, you should change it regularly. Depending on how contaminated or how much impurities are present in the raw water, you should change the filter once every three to nine months.

Replace the Sediment Filter and Carbon Filter

The RO technology uses multiple filters to purify the water and two among them are the sediment filter and carbon filter. The sediment filter is responsible for filtering out the dirt, sediment, slit, and other residual particles present in water.

Changing the sediment filter on a regular basis will not only stain out these impurities but will as well prevent them from getting into the fine RO membranes.

The carbon filter is responsible for staining out chlorine, chemicals, and other impurities that are harmful to the performance and life of the RO membrane. If you continue to use the carbon filter without changing them, the impurities will not only affect the performance and life of the RO membrane, it will as well affect the odor and taste of the water produced.

Both the sediment filter and carbon filter should be replaced at least 6-9 months or once a year, at most.

Clean and Replace the RO Membrane

The semi-permeable RO membrane is responsible for removing the residual contaminants that were not successfully filtered out by the filters. The RO membrane should be maintained and cleaned at least three to four months to remove the impurities and prevent them from clogging the pores. It should also be replaced once in every two to three years.

The schedule of replacing the RO membrane and the filters should be based on the quality of the raw water and the volume of water produced by your plant.

Water Treatment System

Are You Starting Your First Mineral Water Setup? Get Fair RO Plant Cost Estimation

Setting up a mineral water plant or RO site has been trending among young entrepreneurs in India. Additionally, more and more people are getting conscious about drinking healthy water, and that is where the idea takes place. The article is going to depict the steps involved in setting up an RO plant plus the RO plant cost estimation.

Water Plant Cost Estimation

How The Production For Packaged Water Takes Place?

#1 Get the Source of Raw Water

The very first step in the mineral water production is to find out the source of water. You should have a raw water source that can fulfill the production’s need. Identify, what can be the water supply basis such as the bore well, municipal supply or any other foundation that provides raw water.

#2 Prepare the Reservoir

The next step is to prepare the reservoir or the storage where all the raw water is going to be stored. The storage should be there to take the raw water so you can proceed further with the filtration.

#3 Apply Water Treatment System

Water Treatment System

Now, the time comes when the process of water filtration takes place. This phase is all about processing water through different stages in your bottled water plant. It is about using chlorine dosing, water softening process, reverse osmosis, UV sterilization, and Ozone disinfection as well.

#4 Perform the Testing Phase

Once the water gets through all these stages, it is time to test the result using an in-house water-testing laboratory. Here, you perform the tests to make sure that the microbiological and chemical limits are balanced.

#5 Prepare the Storage for Purified Water

By now, the hard part is done, and it is time to gather the outcome. Here you can use different sizing for bottles and make them ready for delivery. You can store the filtered water in jars or even pouches and let them hit the market.

Packaged Drinking Water Plant Cost Estimation

Now, that you are done with understanding the steps to prepare filtered water, lets head to estimating the overall cost. Different factors decide the price of an RO plant setup.

–  The primary factor that helps you evaluating the cost is the total production you expect.

–  The overall production is directly proportional to the number of staff that then reflects the wages of staff. The number of shifts also determines the cost of the output if your target is huge that cannot be established in one shift.

–  Other material and machinery needed to filter the water also add up to the overall cost. A company like Indian ion exchange can help you even better with providing you the required machinery and evaluating the total value.

–  Marketing of your brand is also a vital thing to do. This gets you branding and makes your product recognized among the crowd. Good marketing can help you increase your sales drastically. This way, marketing cost can also be considered when you evaluate the total price.

Once you have a clear mind about the closest cost for setting up the plant, you can even assume the profit. Use this formula and predict your overall revenue.

Total profit = Turnover – the cost of production

The Verdict

Water Bottle

To start with an RO plant, it is essential to understand the steps regarding water filtration. When come to assuming the pricing, consider the production and connect all other factors accordingly. This will get you a more precise RO plant cost that will further support you with the establishment.

Water Bottles

The Process of Managing Water Quality at Bottled Water Plants

Water is the most essential thing in our life for survival. But, are you drinking the clean water every time? No! These days the water from natural creations contains toxic compounds that make it perilous for drinking. This water is not good for humans, animals, and not even the plants. Thus, most of the countries have introduced bottled water plants to make it hygienic. These plants purify the water by removing toxins and chemicals from it and make it safe for drinking.

Water Bottles

Nowadays, not the rainwater but bottled water is the purest form of water that is safe for drinking. It contains the accurate amount of ions that a human body requires to stay fit and healthy. The water progresses through various stages before entering the bottles. Only after that, the purified water becomes safe for the living being.

Let us discuss the water purification process done by bottled water plants

  1. Inspection & Filtration

The water is carefully supplied from the pipes or well into the storage area. Then the professionals get through the inspection of quality and other harmful compounds in the water. This quality inspection is vital for scrutinizing the aberrations in the water. The water is then supplied through the activated carbon filtration technique to remove excess chlorine and trihalomethane from the water. The filtration process is usually done when the water is taken through public wells. The inspection and filtration of the supplied water are essential to guarantee the safety standards of the bottled water.

  1. Monitoring & Distillation

After the inspection completes, the supplied water comes in monitoring chamber. In these chambers, a softener is added for reducing the hardness of the water. This step is vital for making the water fit for the distillation process. The water treatment plants work on reverse osmosis for demineralization of the water. In this process, most of the unwanted minerals get removed and toxins vanish properly. This process is done repeatedly in the bottled water plants to get all the impurities out of the water.

Pure Water Bottle

  1. Mineralizing & Micro-Filtration

Subsequent to the distillation process, remineralization process comes into play. In which minerals are added in the required amount as per the taste preference of the bottled water plant. Water collected in the chambers is monitored throughout the process for better effects. After that, microfiltration of the water takes place. In this process, even the micron particles from the water get removed in no time.  Microfiltration removes the biological compounds from the water as well.

  1. Disinfection & Packaging

After the microfiltration, disinfection of the water through ultraviolet rays becomes imperative to get clean water. This is the additional purification of the mineralized water. Later on, the ozone disinfection takes place for fully purified water that is ready for packaging. The packaging of the water bottle takes place in a controlled microbiological atmosphere to avoid any impurities. This quality inspection is done under high supervision for better packaging assurance. Only after that, the water gets out of the company.

Mineralized Water

Wrapping Up

The purification of water is not an easy task and a lot of things are to keep in mind while the process goes on. Bottled water plants work on these steps for purifying the water. Maintaining the quality and highest standards as per the customers’ preference always remain the first priority of these water plants.

Energy Conservation

Required Information about Packaged Drinking Water Plant Setup

There is no doubt in the fact that water is a natural gift for the survival of the living. Be it humans, animals or even plants, water is essential for all. Water that originates from natural sources is impure and not fit from drinking. Though the human race is to blame for such polluted form of water, cleaning water to be free from all kinds of impurities becomes important. Thus for making water hygienic and fit for drinking, purifying water is a job that must be done on priority basis.

water hygienic

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Drinking water is the purest form of water that is blended with requisite amounts of magnesium, iron, barium, etc. However, artificial treatment of impure water is required for making water drinkable. Water treatment plants exist that make the job simplified by processing water through several stages to get packaged drinking water that, in turn, can be sold further.

There are a number of technical aspects that need to be looked after when a drinking water plants are established. The following section will put some light on the technicalities and on how to handle them.

An Insight into the Technical Aspects

  • Processing and Bottling

Once a water treatment plant has been established, and drinking water plant cost has been worked upon, the real work starts i.e. processing and bottling. This process is important for attaining water in its purest form. The process starts with raw or impure water getting accumulated in tanks. A known quantity of water is then treated with alum so that coagulation can take place. This makes sure that all the insoluble impurities get settled. After that reverse osmosis is done so that the remaining impurities get filtered. Further chlorination is conducted, that makes the water rid of bacteria and other water-borne germs.

Further, the water is passed through sand filters for getting rid of any residual impurities. After that, carbon filtration is done for eliminating odor and color. What come next are the micro fillers followed by ultraviolet treating systems that act as a disinfectant. After all the treatment process gets completed, automatic bottling of drinking water is done which is then sealed using capping machines embedded with an ozone generator.

drinking water plant cost

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  • Quality Control And Standards

Maintaining quality standards is highly important for a bottling water plant. As per the industry set standards drinking water needs to be bottled in PET packing. This is defined under IS:14543:1998 and IS:13428:1998 packaged drinking water IS specifications.

Also, the drinking water plant needs to have an ISO 9001: 2000 certification in order to make their working quality standards at par the global standards of the industry.

  • Pollution Control

 It is to be a noted fact that a drinking water plant is not that dangerous to the environment around. But for safety reasons, the premises need to obtain a “No Objection Certificate” from the concerned authorities such as the state control board. It is also recommended that the water treatment plants should develop a kitchen garden around the premises in order to use wastewater coming from the treatment processes.

  • Energy Conservation

There also exist regulations for ensuring proper usage of energy and electricity. It is highly advised to conduct periodic audits around the premises so as to make sure machinery is not used above its capacity. When not in use treatment machinery should be switched off for saving energy. Also, high technology equipment should be used that conserve less energy.

Energy Conservation

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These were some technical aspects that need to be taken seriously when establishing a packaged drinking water plant. From packaging to maintaining quality, pollution and energy standards, everything should be taken care of, for establishing a good working environment.

water treatment plant machinery

What does it take to install a Drinking Water Plant?

Water is vital for sustaining life form. But what is more vital is drinking healthy and clean water. When water is clean and devoid of any bacteria, it keeps one away from any kind of health issues that may arise otherwise. And, this makes the need for drinking water plants mandatory.

Drinking water plants process water through various stages which, in turn, purifies water by eliminating unhealthy elements contained in it. These plants along with purifying water also add minerals and medicinal value to the water so that it becomes apt for drinking.

Packaged Drinking Water

The following section talks about all the resources and processes and other requirements for successfully setting up a mineral water plant.

Process Followed at Drinking Water Plants

        * The Coagulation: Raw water from the mentioned sources is collected in tanks. Afterward, alum is added to the water so that it gets rid of insoluble materials. This process is known as coagulation.

        * Reverse Osmosis: Once the coagulation is done with, water is left for about an hour so that all the other impurities can settle. Then, the pressure is applied to water through a semi-permeable membrane. This helps in removing large particles and ions from the water.

        * Chlorination: The chlorine gas is bubbled through the water so that the water gets rid of bacteria and other microscopic germs.

        * Sand Filtering: Water is then made to pass through efficient sand filters so that the left impurities can be eliminated.

        * Carbon Filtering: This step is undertaken for eliminating odor, color and also for de-chlorinating water.

        * Ultraviolet Disinfection System: As the name suggests, ultraviolet disinfection system is then deployed to get rid of any left bacteria and germs. This treatment makes sure that the water is completely devoid of any germs.

        * Bottling: Finally, the treated water is bottled in varied sized bottles, thus making packaged drinking water available for sale.

packaged drinking water

Resources Required For Setting up a Drinking Water Plant

        * Water Source: The requirement of water source is the essential part of installing water plants. This source could either be a well, a river or even a bore.

        * Manpower Requirement: Efficient manpower is required for setting up a water treatment plant. Technical, administrative, marketing and labor staff is required for fulfilling the manpower requirement for the water plant.

        * Costing: Talking about the drinking water plant cost, a number of factors need to be considered. Land, machinery, building, manpower, and contingency costs are some important costs that need to be looked after when setting up a water treatment plant.

        * Machinery:The major part of a water treatment plant is its’ machinery. This is high-end equipment that would lessen the hard work done by a man by introducing automatic processes.

Machinery such as water tanks, filters, pumps, pressure pumps, disinfectant systems, reverse osmosis plants, packing machinery, ozone water transfer pumps, and chilling machines are required for building comprehensive water treatment plants.

water treatment plant machinery

Other Requirements

        * Government Approvals: For successful installation of a drinking water plant, ISI and FSSAI license is required. Along with it, the local authority of the area needs to approve the drinking water treatment facility for its unhindered operation.

        * Training: Various educational centers like Indian Institute of Food Processing Technology offer short-term courses for developing skills required to work for a water treatment plant.

This is all that is required for setting up a drinking water plant. So before you contract a mineral water company, knowing what all does it take to provide you their services, is a must know information.

Potable Wate

Packaged Drinking Water Plant- Rejuvenating Potable Water Supply in India

India’s water quality is clearly visible from the figure that states 75.8 million people are drinking contaminated water. With such a great number, one cannot overlook the issue of reducing clean water.

With this emerging problem, one can clearly see the growing demand for a clean and incomparable beverage called water. Hence, setting up a packaged drinking water plant is the wisest thing to do here. Still in doubt? Then, consider the reasons mentioned here on why you should start the business of packaged drinking water.

Why Should I Set up Packaged Drinking Water Plant?

Undoubtedly, the business will make you fly high because it’s not only about people with limited access to clean water. In fact, most of India’s population has become health conscious. So, this another group also prefer packaged mineral water over the tap water. Whether it’s an office, restaurant, or any occasion, packaged water is the ideal beverage for quenching people’s thirst. Even while traveling, people choose to buy the packaged bottled water instead of filling the bottle from any local tap.

Besides personal use, if seen from the industrial point of view, the water treatment plant is the ideal solution. Ranging from machine cleaning to products manufacturing, water is the most pivotal element in the industrial sector. With more than 80% of the supply sector depending on clean water, one cannot ignore the need for a water treatment plant in the factories. So, all those businessmen, who are aiming to reduce their losses and earn good amount of profit in long-run, should consider setting up the water treatment plant in their location.

Drinking Water

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What are the Standard Features of Water Plant?

Packaged Drinking Water Plant in India are made and set up as per the BIS Standards. Prepared with stainless and mild steel, the water plants are made up according to the quality of raw water. Moreover, the plant providing industries also ensure that all the essential and latest equipment needed for the final and reliable product are handed over at the time of plant-installation only.

Additionally, it’s a huge investment and a slight mistake can bring havoc results. Therefore, it becomes essential to collect some vital piece of information illustrating the standard features of a water plant.

Adhere to BIS and WHO Guidelines

The plants are designed and developed after passing through the BIS AND WHO guidelines. Moreover, these plants have to maintain and follow hygiene practices recommended internationally for the Packaged drinking water collection, series of processing activities, and marketing.

Embedded Filters

One of the most important components in the water treatment plant is a filter. Required for various purposes, there are different filters, which are installed in the machine.

Commencing with the Carbon filters, they have excellent absorbing quality. That’s why a special location is allotted to them in the machine. Made from hard coconut shell, the filters are reusable and easy to wash. Some of the other must-filters in drinking water plant include micron and sand filters.

Supply Water Disinfectant Systems

Before investment, also check that the system has special guards against the waterborne infection. This is essential for the effective cleaning and packaging of drinking water.

Add Ozone Generators in Plant

Simple in working, the ozone generators along with moisture separator and air filter must be provided in the plant so that automatic oxygen is supplied for keeping the area mold or bacteria-free.

Polished and Sealed Plant

Ensure that there are no internal joints in the plant. In addition, to avoid the bacterial growth, make sure that the plant is sealed, fabricated, and mirror polished.

Besides all the above standard features, the plant should also have a PLC system to regulate the machine ’s rinsing and backwashing operations.

How will I Benefit from Drinking Package Water?

Drinking Package Water

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Although water is regarded as an indispensable element next to air, one cannot ignore the fact that more than half of the health threats originate from water only. Responsible for causing diseases like liver infections and jaundice, people have become cautious while selecting and drinking it.  Keeping up with this, they are turning more towards the packaged drinking water because of its several benefits.

Adequate Minerals

Everyone knows that water must have defined amount of minerals to be called as healthy and potable water. Holding the same notion, the Packaged Drinking Water Plant assure to maintain the set count of minerals in the water alongside its purification.

Bone Health Maintenance

Many experts claim that after the menopause stage, the mineral water ensures the appropriate density of bones in women.

Less Chance of Kidney Stone

One cannot deny the fact that 90% of the kidney stone problem arises from tap water comprising an excess amount of calcium oxalate and magnesium. And, packaged mineral water removes all these surplus quantities of calcium and magnesium, thus making the water healthy!

packaged mineral water

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Professional Advice

During the search for the best Packaged Drinking Water Plant, don’t compromise the quality of the services and other equipment by emphasizing more on the aspect of pricing. This way, you will not only have a durable plant in your factory but at the same time will provide quality water for drinking thus, increasing people’s trust in your product!

Plant Project

Why Should You Drink Only Packaged Drinking Water In India?

We need water for survival. However, how can we be able to survive if the water we drink every day is contaminated with all kinds of pollution including the extremely harmful arsenic? Here are a few tips that can help you stay healthy and avoid getting sick because of drinking dirty tap water.

Water is one of the most important elements on earth. As they say, water is life. A few decades ago, water is not as expensive and as unhealthy as today. Unlike the old days, we can no longer take a glass of tap water straight from a public faucet today and drink it directly without worrying about getting infected with some water-borne diseases like Dysentery, Cholera, Typhoid, and Guinea worm disease.

Clean Water

Unfortunately, the tap water in India is no longer safe to drink. In order to stay healthy and to avoid getting sick due to consumption of dirty tap water, I highly recommend that you take below tips seriously.

Avoid ice in drinks

Avoid ice in drinks unless otherwise, you are the one who made it. Do not just buy ice from the local store and add it directly to your drinks. Most often than not, the ice is made from unsanitary tap water. Always remember that not all viruses and bacteria can be killed by keeping the water at the freezing temperature. If you add a contaminated ice, your beverage can also be contaminated.

Use bottled mineral water when brushing your teeth

Best Teeth

The gums can be one of the direct, quickest, and easiest paths that the bacteria and viruses can take to get into your bloodstream. Since the tap water in India is not hundred percent free from pollutants and bacteria, it is best to avoid using it when brushing your teeth. This may sound a bit odd (and expensive too) but it is better to spend a few Indian Rupee for the bottled mineral water than to spend thousands for hospitalization and medication.

Try other beverages

Water and tea are not the only thirst quencher in India. You can try other beverages like fresh coconut water and bottled fruit juices.

Drink fresh chai

Tea

There is nothing that can beat the refreshing effects of a fresh, sweet chai tea. Chai is a popular Indian tea. Its main ingredients are sugar, Ayurvedic spices like ginger and cardamom, and lots of milk.

Buy the best packaged drinking water

The packaged drinking water industry in India is continuously growing. As the packaged drinking water plant cost gets more affordable and as the demand continues to increase day after day, more and more local businessmen are encouraged to open their own water plant and jump into the arena of producing safe drinking water. As an evidence, you can see many water refilling stations and mineral water plants in almost all corners in Indias.

water purification

However, not because you bought the drinking water from a water refilling station you will just automatically conclude that it is safe from impurities. Mineral water plants and stations are not created equal. Some companies employ the highest standards with their filtration process while others do not have the best equipment for the filtration process. And this gives a huge difference when it comes to the product they produce.

You can basically find various brands of mineral water in India. When buying a bottled mineral drinking water, make it sure that you know where it came from and if the company is reliable. If possible, pick the one that is produced by giant companies as they tend to have more rigid safety standards as compared to unknown brands.

Evian_Bottling_Factory

What You Should Know About Bottled Water Plant?

Bottled water, then again, is controlled by the Indian Food and Drug Administration. There is a long list of measures particular to packaged water, in addition to the regulations that anything that is eatable must hold fast to, since it is thought to be a food item. Frequently, the bottled water that you drink should likewise pass guidelines set by the state where it is bottled furthermore diverse prerequisites that have been arranged by the international Bottled Water Association. Unannounced assessments of bottled water plant happen frequently, just to protect that the water is as immaculate and clean as it should be.

bottled water plantThere are different benchmarks that all bottled water plant must meet before it is esteemed commendable for sales and drinking. It must meet standards of individuality, excellence and good developing practices. Each of the states additionally has its own regulations for packaging water. A few states investigate it by hand and by machine. Other considers taste samples, and looks at and then accepts or rejects of the sources that the water originates from. Most bottle makers additionally have a thorough quality certification program set up for their product. You have some individuals who appear to be water social climber and decline to consider drinking any sort of water other than spring water.

bottling water plantAt the same time, those aware of present circumstances understand that normal bottled water plant is generally considered good, and can be more efficient, as well. Bottled water that is not marked as spring water is purified, typically upgraded with ozone for a superior taste. Numerous individuals wonder where this water originates from. Exploration demonstrates that purified bottled water originates from either civil or well. This is the reason numerous individuals decline to drink it, and reach for spring water. They have to get their work done on purified water, and take in somewhat more about it before they choose not to drink it.

bottled water plantMore moms are giving purified bottled water to their children than any other time in the recent past. Studies have demonstrated that the fluoride that is put in metropolitan water systems to shield the teeth of becoming kids from cavities really does the teeth more damage than good. So moms are acquiring a brand of bottled purified water that is uniquely made for children and youngsters, and has no fluoride whatsoever.

bottling water plantBottled waters additionally taste much better than tap water does. One motivation behind why this is so is on account of bottled water plant is not purified with chlorine, in the same way as town water is. Somewhat, bottled purifier utilizes ozone for sterilizing, and ozone does not leave a taste of chemicals behind such as chlorine does.