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RO plant

Maintaining The RO System

The contaminants present in the water will build up and cause the water purifier to function poorly. Proper care and regular maintenance will not only ensure that the water produced by your bottled water plant is clean and safe, but it will also as well make your RO technology run smoothly and last longer.

Part of the RO plant cost is the maintenance expenses. RO or reverse osmosis plants use a series of filtration process to treat water to remove contaminants (e.g. organics, pyrogens, particles, dissolved salts, colloids, and bacteria), and produce clean bottled drinking water that is safe for human consumption. This water purification technology works by pushing the water through a semipermeable membrane which separates the contaminants from the water. In an RO system, the water usually goes through at least three to twelve purification stages.

RO plant

In order to make sure that the water produced is clean and safe for consumption, you need to make sure that the water purifier is properly working and maintained well. Although the water contaminants or impurities are being flushed out from the system through the outlet pipe, there will be some that will remain. Little by little these remains will build up and cause the water purifier to function poorly. Proper care and regular maintenance will not only ensure that the water produced by your bottled water plant is clean and safe, but it will also as well make your RO technology run smoothly and last longer.

How to maintain the RO system?

There are different methods used to maintain an RO system. The Indian ion exchange, however, recommends these maintenance tips:

Change Filter Regularly

Contaminants are being separated from the water with the help of a filter. In just a short span of time, these contaminants may build up and clog the filter. A clogged filter will not only affect its capacity, but it will also as well have a negative impact on the quality of the water produced. The contaminants may not all be filtered out, affecting the taste and quality of the water.

In order for the filter to function well in full capacity and to produce clean drinking water, you should change it regularly. Depending on how contaminated or how much impurities are present in the raw water, you should change the filter once every three to nine months.

Replace the Sediment Filter and Carbon Filter

The RO technology uses multiple filters to purify the water and two among them are the sediment filter and carbon filter. The sediment filter is responsible for filtering out the dirt, sediment, slit, and other residual particles present in water.

Changing the sediment filter on a regular basis will not only stain out these impurities but will as well prevent them from getting into the fine RO membranes.

The carbon filter is responsible for staining out chlorine, chemicals, and other impurities that are harmful to the performance and life of the RO membrane. If you continue to use the carbon filter without changing them, the impurities will not only affect the performance and life of the RO membrane, it will as well affect the odor and taste of the water produced.

Both the sediment filter and carbon filter should be replaced at least 6-9 months or once a year, at most.

Clean and Replace the RO Membrane

The semi-permeable RO membrane is responsible for removing the residual contaminants that were not successfully filtered out by the filters. The RO membrane should be maintained and cleaned at least three to four months to remove the impurities and prevent them from clogging the pores. It should also be replaced once in every two to three years.

The schedule of replacing the RO membrane and the filters should be based on the quality of the raw water and the volume of water produced by your plant.

Water Treatment System

Are You Starting Your First Mineral Water Setup? Get Fair RO Plant Cost Estimation

Setting up a mineral water plant or RO site has been trending among young entrepreneurs in India. Additionally, more and more people are getting conscious about drinking healthy water, and that is where the idea takes place. The article is going to depict the steps involved in setting up an RO plant plus the RO plant cost estimation.

Water Plant Cost Estimation

How The Production For Packaged Water Takes Place?

#1 Get the Source of Raw Water

The very first step in the mineral water production is to find out the source of water. You should have a raw water source that can fulfill the production’s need. Identify, what can be the water supply basis such as the bore well, municipal supply or any other foundation that provides raw water.

#2 Prepare the Reservoir

The next step is to prepare the reservoir or the storage where all the raw water is going to be stored. The storage should be there to take the raw water so you can proceed further with the filtration.

#3 Apply Water Treatment System

Water Treatment System

Now, the time comes when the process of water filtration takes place. This phase is all about processing water through different stages in your bottled water plant. It is about using chlorine dosing, water softening process, reverse osmosis, UV sterilization, and Ozone disinfection as well.

#4 Perform the Testing Phase

Once the water gets through all these stages, it is time to test the result using an in-house water-testing laboratory. Here, you perform the tests to make sure that the microbiological and chemical limits are balanced.

#5 Prepare the Storage for Purified Water

By now, the hard part is done, and it is time to gather the outcome. Here you can use different sizing for bottles and make them ready for delivery. You can store the filtered water in jars or even pouches and let them hit the market.

Packaged Drinking Water Plant Cost Estimation

Now, that you are done with understanding the steps to prepare filtered water, lets head to estimating the overall cost. Different factors decide the price of an RO plant setup.

–  The primary factor that helps you evaluating the cost is the total production you expect.

–  The overall production is directly proportional to the number of staff that then reflects the wages of staff. The number of shifts also determines the cost of the output if your target is huge that cannot be established in one shift.

–  Other material and machinery needed to filter the water also add up to the overall cost. A company like Indian ion exchange can help you even better with providing you the required machinery and evaluating the total value.

–  Marketing of your brand is also a vital thing to do. This gets you branding and makes your product recognized among the crowd. Good marketing can help you increase your sales drastically. This way, marketing cost can also be considered when you evaluate the total price.

Once you have a clear mind about the closest cost for setting up the plant, you can even assume the profit. Use this formula and predict your overall revenue.

Total profit = Turnover – the cost of production

The Verdict

Water Bottle

To start with an RO plant, it is essential to understand the steps regarding water filtration. When come to assuming the pricing, consider the production and connect all other factors accordingly. This will get you a more precise RO plant cost that will further support you with the establishment.

Mineral Water Plant

Things to consider when buying an existing mineral water plant

The bottled mineral water industry in India has drastically grew over the years. This makes the mineral water business the hottest trend today. If you are planning to open and run your own mineral water plant, you need to decide whether you will start from scratch or you will look for and buy an existing bottled water company.

Are you interested in running your own mineral water plant? If so, then you also need to decide whether you will start from scratch or you will look for and buy an existing bottled water company.

Mineral Water Plant

Before making the final decision, it makes sense to do some research first regarding these two options. You can consult some manufacturers in India like Indian Ion Exchange & Chemicals Limited that offers water purification plants, R.O. plants, water treatments, and mineral water plants to know more information about opening and running a water plant.

Let us say you have decided to buy an existing water plant, here are a few important things that you need to consider.


First and foremost, you need to check the location. The water plant must be situated in an area where there is a high demand for bottled drinking water. For instance, the area with limited access to clean water can be considered as a suitable place for any mineral water company. Since access to clean water is quite limited, there will likely be a steady demand for bottled drinking water in such area.

Also, make sure that the area is easily accessible and is suitable for such kind of business. It has to be situated far from areas like the waste disposal site or cemetery.

Company reputation

The reputation of the drinking water plant or the company also matters. It is important that you know what the public feel and think about the company you are going to purchase. If most of the public’s feedbacks are negative, it is better not to pursue with the deal unless otherwise, you are willing to spend a considerable amount of money in establishing a new management or organizational structure and on re-branding.

Company reputation

Water source

You will be running a business with water as the primary raw material. It is only fair enough to know where the water is coming from. Regardless of whether the water is coming from a local supplier or from the borehole in the water plant created by the previous plant owner, you need to make sure that it is safe and clean enough for production.

Water analysis

You should perform your own water analysis to make sure of the quality of the water supply. Aside from that, the plant should have a good treatment facility which you can use to treat and clean the water before it goes to the production facility.

Licenses and government approval

You can not run a mineral water project without the required licenses and approval from the local government. Make sure that the company has all the necessary licenses and government approval.


When it comes to starting a new water plant or buying an existing bottling water plant or company, the cost is always a huge factor. Before you decide whether to start from scratch or to buy an old plant, try to perform a feasibility study first.

You need to highlight important things like competition, ROI, cost-effectiveness, profitability, and current market cost of the existing plant and the available equipment and facilities, to name a few. Surely, you do not want to invest a lot of money on a business that won’t allow you to earn something back or even to get your return on investment.

bottle Water

Mineral water business in India: Things to consider

As the demand for bottled drinking mineral water continuously grows over the years, the number of mineral water businesses also increase. This gives aspiring entrepreneurs the opportunity to start their own mineral water plant project. If you are thinking of starting your own mineral water business in India, it is wise to consider these factors first before making the final decision.

Mineral water business is one of the most feasible business opportunities in India right now. With the growing level of health and environmental awareness not only in India but also in the entire world in general, more and more people are now willing to spend more for their health and wellness. This includes drinking mineral water instead of the typical tap water.

Mineral water business

As the demand for bottled drinking mineral water continuously grows over the years, the number of mineral water businesses also increase. However, despite this growing number, the supply of bottled water in the market is still not enough to meet the demand of the consumers. This gives aspiring entrepreneurs the opportunity to start their own mineral water plant project.

Here are a few things that you need to consider before starting with your mineral water plant setup.

Return on investment

When starting a new business, one of the major elements that you need to determine is how much is the return on investment or ROI. Most of the existing mineral water business in India that runs professionally and smoothly have an average ROI of around 30 percent per year.

Water source

You need to give careful attention to the source of water. Where are you going to get the water you will use for your plant. Is such water source safe for drinking or does it have a high concentration of toxic chemicals? Will you buy water from the local provider or will you dig your own borehole and have an unlimited supply of water? Carefully identify and analyze all your possible options before making a decision.

Packaging suppliers

When it comes to packaging suppliers, you have a range of options to choose from. Since the bottled water industry in India is constantly growing, you can also expect that the number of packaging suppliers also increases. You just have to be keen in choosing the right supplier who can provide you with enough number of bottles or packaging solution for your plant’s specific needs on a regular basis.

bottle Water

It is also better to have at least one back up supplier so that you can still have a steady supply of bottles and other packaging materials in case your primary supplier fail to deliver the expected quantity and quality of packaging materials.


In any business, regardless of size and type, location is everything. Make sure that the location of your mineral water plant is easily accessible. As much as possible, get a location that is just nearby the main road. Consider the transportation cost when transporting your products to the local market. The more accessible your location is, the lower your transportation cost will be.

Mineral water plant project cost

One of the major factors that you need to keep an eye on when setting up an advanced grade mineral water plant is the cost. The mineral water plant project cost varies according to various factors. These factors typically include the engineering, interior or construction cost, the capacity or size of the plant, ISI consultation cost, the quality and number of equipment and equipment needed, the type of plant, government license expenditure, and utility costs, to name a few.

It is important that you understand and consider all these critical things in detail before setting up a mineral water plant.

Mineral Water Business

Why invest in a mineral water business?

With all the other business opportunities to choose from, why invest in a mineral water business? There are many good reasons why a mineral water business is considered as one of the most viable business opportunities in India today. Here are a few reasons why.

Water is life. It is essential for the survival of all living things including plants, animals, and human beings. However, there are also times when water becomes the cause of fatality and problems. Too much flood water, for instance, can cause destructions to properties, livelihood, businesses, and community. It can even result in death. Another example is consuming contaminated water which can cause a myriad of health problems including loss bowel movements or diarrhea, dysentery, cholera, typhoid fever, and other water-borne diseases.

Mineral Water

The current situation of our water supply

Industrialization and modernization have provided us with the chance to live a more exciting, interesting, and convenient life. The bad thing is, they likewise pollute and damage our nature including our water source. This is one of the primary reasons why a large percentage of the water supply we have in India is contaminated not only with various dirt and bacteria but also with different kinds of harmful chemicals components.

The current generation’s tap water is no longer as potable as it was a few decades ago. Today, you cannot just get a glass of water to drink directly from the faucet without worrying about getting ill. There are even times when the water that comes out from the faucet is visibly dirty and sometimes it smells bad.

Why invest in a mineral water business?

With all the other business opportunities to choose from, why invest in a mineral water business? You may ask. Well, there are many reasons why a lot of entrepreneurs now choose to jump into this business arena. Some of these reasons are as follows:

– With the widespread knowledge and consciousness about the detrimental effects of consuming contaminated and polluted tap water, more and more people prefer to use only bottled mineral water for drinking and even for cooking.

–  Mineral water plant setup is quite simple nowadays. Unlike during the old days, you can now find various companies that offer easy to set up mineral water plant project. Finding suppliers for the equipment and materials like the bottles is likewise easier these days.

– You do not have to be a millionaire to start your own mineral water business. Many companies and suppliers provide a flexible mineral water plant project costmaking it affordable not only to large entities but also to startup entrepreneurs.

Bottled Mineral Water

– The demand for bottled mineral water has dramatically increased during the past few years and it is expected to grow even more in the coming years as more people realize the importance of consuming only clean and safe drinking water.

– The cost of running a mineral water plant project is quite low while the ROI is quite high. You only need a few staff, a good bottle container supplier, a safe area for your setup, and a drilled water supply. This makes it one of the most viable businesses today.

People are now willing to invest in their health and wellness. The mortality rate in the country is increasing and people who get affected by serious health problems are getting younger and younger. For instance, high blood pressure and heart attack used to affect only people in their late 40’s, but now even a few months old infant may suffer from such conditions. People are now more health conscious. They are willing to spend a large portion of their earnings for health and wellness products including food supplements, and clean bottled drinking water.