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RO plant

Maintaining The RO System

The contaminants present in the water will build up and cause the water purifier to function poorly. Proper care and regular maintenance will not only ensure that the water produced by your bottled water plant is clean and safe, but it will also as well make your RO technology run smoothly and last longer.

Part of the RO plant cost is the maintenance expenses. RO or reverse osmosis plants use a series of filtration process to treat water to remove contaminants (e.g. organics, pyrogens, particles, dissolved salts, colloids, and bacteria), and produce clean bottled drinking water that is safe for human consumption. This water purification technology works by pushing the water through a semipermeable membrane which separates the contaminants from the water. In an RO system, the water usually goes through at least three to twelve purification stages.

RO plant

In order to make sure that the water produced is clean and safe for consumption, you need to make sure that the water purifier is properly working and maintained well. Although the water contaminants or impurities are being flushed out from the system through the outlet pipe, there will be some that will remain. Little by little these remains will build up and cause the water purifier to function poorly. Proper care and regular maintenance will not only ensure that the water produced by your bottled water plant is clean and safe, but it will also as well make your RO technology run smoothly and last longer.

How to maintain the RO system?

There are different methods used to maintain an RO system. The Indian ion exchange, however, recommends these maintenance tips:

Change Filter Regularly

Contaminants are being separated from the water with the help of a filter. In just a short span of time, these contaminants may build up and clog the filter. A clogged filter will not only affect its capacity, but it will also as well have a negative impact on the quality of the water produced. The contaminants may not all be filtered out, affecting the taste and quality of the water.

In order for the filter to function well in full capacity and to produce clean drinking water, you should change it regularly. Depending on how contaminated or how much impurities are present in the raw water, you should change the filter once every three to nine months.

Replace the Sediment Filter and Carbon Filter

The RO technology uses multiple filters to purify the water and two among them are the sediment filter and carbon filter. The sediment filter is responsible for filtering out the dirt, sediment, slit, and other residual particles present in water.

Changing the sediment filter on a regular basis will not only stain out these impurities but will as well prevent them from getting into the fine RO membranes.

The carbon filter is responsible for staining out chlorine, chemicals, and other impurities that are harmful to the performance and life of the RO membrane. If you continue to use the carbon filter without changing them, the impurities will not only affect the performance and life of the RO membrane, it will as well affect the odor and taste of the water produced.

Both the sediment filter and carbon filter should be replaced at least 6-9 months or once a year, at most.

Clean and Replace the RO Membrane

The semi-permeable RO membrane is responsible for removing the residual contaminants that were not successfully filtered out by the filters. The RO membrane should be maintained and cleaned at least three to four months to remove the impurities and prevent them from clogging the pores. It should also be replaced once in every two to three years.

The schedule of replacing the RO membrane and the filters should be based on the quality of the raw water and the volume of water produced by your plant.

Water Treatment System

Are You Starting Your First Mineral Water Setup? Get Fair RO Plant Cost Estimation

Setting up a mineral water plant or RO site has been trending among young entrepreneurs in India. Additionally, more and more people are getting conscious about drinking healthy water, and that is where the idea takes place. The article is going to depict the steps involved in setting up an RO plant plus the RO plant cost estimation.

Water Plant Cost Estimation

How The Production For Packaged Water Takes Place?

#1 Get the Source of Raw Water

The very first step in the mineral water production is to find out the source of water. You should have a raw water source that can fulfill the production’s need. Identify, what can be the water supply basis such as the bore well, municipal supply or any other foundation that provides raw water.

#2 Prepare the Reservoir

The next step is to prepare the reservoir or the storage where all the raw water is going to be stored. The storage should be there to take the raw water so you can proceed further with the filtration.

#3 Apply Water Treatment System

Water Treatment System

Now, the time comes when the process of water filtration takes place. This phase is all about processing water through different stages in your bottled water plant. It is about using chlorine dosing, water softening process, reverse osmosis, UV sterilization, and Ozone disinfection as well.

#4 Perform the Testing Phase

Once the water gets through all these stages, it is time to test the result using an in-house water-testing laboratory. Here, you perform the tests to make sure that the microbiological and chemical limits are balanced.

#5 Prepare the Storage for Purified Water

By now, the hard part is done, and it is time to gather the outcome. Here you can use different sizing for bottles and make them ready for delivery. You can store the filtered water in jars or even pouches and let them hit the market.

Packaged Drinking Water Plant Cost Estimation

Now, that you are done with understanding the steps to prepare filtered water, lets head to estimating the overall cost. Different factors decide the price of an RO plant setup.

–  The primary factor that helps you evaluating the cost is the total production you expect.

–  The overall production is directly proportional to the number of staff that then reflects the wages of staff. The number of shifts also determines the cost of the output if your target is huge that cannot be established in one shift.

–  Other material and machinery needed to filter the water also add up to the overall cost. A company like Indian ion exchange can help you even better with providing you the required machinery and evaluating the total value.

–  Marketing of your brand is also a vital thing to do. This gets you branding and makes your product recognized among the crowd. Good marketing can help you increase your sales drastically. This way, marketing cost can also be considered when you evaluate the total price.

Once you have a clear mind about the closest cost for setting up the plant, you can even assume the profit. Use this formula and predict your overall revenue.

Total profit = Turnover – the cost of production

The Verdict

Water Bottle

To start with an RO plant, it is essential to understand the steps regarding water filtration. When come to assuming the pricing, consider the production and connect all other factors accordingly. This will get you a more precise RO plant cost that will further support you with the establishment.

Potable Wate

Packaged Drinking Water Plant- Rejuvenating Potable Water Supply in India

India’s water quality is clearly visible from the figure that states 75.8 million people are drinking contaminated water. With such a great number, one cannot overlook the issue of reducing clean water.

With this emerging problem, one can clearly see the growing demand for a clean and incomparable beverage called water. Hence, setting up a packaged drinking water plant is the wisest thing to do here. Still in doubt? Then, consider the reasons mentioned here on why you should start the business of packaged drinking water.

Why Should I Set up Packaged Drinking Water Plant?

Undoubtedly, the business will make you fly high because it’s not only about people with limited access to clean water. In fact, most of India’s population has become health conscious. So, this another group also prefer packaged mineral water over the tap water. Whether it’s an office, restaurant, or any occasion, packaged water is the ideal beverage for quenching people’s thirst. Even while traveling, people choose to buy the packaged bottled water instead of filling the bottle from any local tap.

Besides personal use, if seen from the industrial point of view, the water treatment plant is the ideal solution. Ranging from machine cleaning to products manufacturing, water is the most pivotal element in the industrial sector. With more than 80% of the supply sector depending on clean water, one cannot ignore the need for a water treatment plant in the factories. So, all those businessmen, who are aiming to reduce their losses and earn good amount of profit in long-run, should consider setting up the water treatment plant in their location.

Drinking Water

SOURCE

What are the Standard Features of Water Plant?

Packaged Drinking Water Plant in India are made and set up as per the BIS Standards. Prepared with stainless and mild steel, the water plants are made up according to the quality of raw water. Moreover, the plant providing industries also ensure that all the essential and latest equipment needed for the final and reliable product are handed over at the time of plant-installation only.

Additionally, it’s a huge investment and a slight mistake can bring havoc results. Therefore, it becomes essential to collect some vital piece of information illustrating the standard features of a water plant.

Adhere to BIS and WHO Guidelines

The plants are designed and developed after passing through the BIS AND WHO guidelines. Moreover, these plants have to maintain and follow hygiene practices recommended internationally for the Packaged drinking water collection, series of processing activities, and marketing.

Embedded Filters

One of the most important components in the water treatment plant is a filter. Required for various purposes, there are different filters, which are installed in the machine.

Commencing with the Carbon filters, they have excellent absorbing quality. That’s why a special location is allotted to them in the machine. Made from hard coconut shell, the filters are reusable and easy to wash. Some of the other must-filters in drinking water plant include micron and sand filters.

Supply Water Disinfectant Systems

Before investment, also check that the system has special guards against the waterborne infection. This is essential for the effective cleaning and packaging of drinking water.

Add Ozone Generators in Plant

Simple in working, the ozone generators along with moisture separator and air filter must be provided in the plant so that automatic oxygen is supplied for keeping the area mold or bacteria-free.

Polished and Sealed Plant

Ensure that there are no internal joints in the plant. In addition, to avoid the bacterial growth, make sure that the plant is sealed, fabricated, and mirror polished.

Besides all the above standard features, the plant should also have a PLC system to regulate the machine ’s rinsing and backwashing operations.

How will I Benefit from Drinking Package Water?

Drinking Package Water

SOURCE

Although water is regarded as an indispensable element next to air, one cannot ignore the fact that more than half of the health threats originate from water only. Responsible for causing diseases like liver infections and jaundice, people have become cautious while selecting and drinking it.  Keeping up with this, they are turning more towards the packaged drinking water because of its several benefits.

Adequate Minerals

Everyone knows that water must have defined amount of minerals to be called as healthy and potable water. Holding the same notion, the Packaged Drinking Water Plant assure to maintain the set count of minerals in the water alongside its purification.

Bone Health Maintenance

Many experts claim that after the menopause stage, the mineral water ensures the appropriate density of bones in women.

Less Chance of Kidney Stone

One cannot deny the fact that 90% of the kidney stone problem arises from tap water comprising an excess amount of calcium oxalate and magnesium. And, packaged mineral water removes all these surplus quantities of calcium and magnesium, thus making the water healthy!

packaged mineral water

SOURCE

Professional Advice

During the search for the best Packaged Drinking Water Plant, don’t compromise the quality of the services and other equipment by emphasizing more on the aspect of pricing. This way, you will not only have a durable plant in your factory but at the same time will provide quality water for drinking thus, increasing people’s trust in your product!

Mineral & Packaged Drinking Water

Are Packaged Drinking Water And Mineral Water The Same

Are the packaged drinking water and mineral water the same? Although these two types of water are both safe for drinking, they differ in many ways. Here are some of the major differences between packaged drinking water and mineral water.

Just like air, water is also a very important element that all living things including the human beings, animals, and plants need to survive. Water is indeed essential to life. Without it, there will be no life at all. Gone were the days when we can directly drink from a natural water spout or from faucets without worrying about getting ill due to some water-borne diseases.  Because of industrialization and pollution, today’s tap water is no longer safe for drinking. That is why many people in India and in different parts of the world now prefer drinking packaged drinking water or mineral water despite being more expensive than tap water.

Faucets

You might have already heard about packaged drinking water and mineral water. But the big question is that do you think these two are the same or not? The truth is, although these two types of water are both safe for drinking, they differ in many ways. Let us take a look at some of the major differences between packaged drinking water and mineral water.

Defining packaged drinking water and mineral water

Before identifying their differences, let us first define what is packaged drinking water and what is mineral water.

Packaged drinking water is a drinking water that has been sourced out by the packaged drinking water plant from a spring water, well, or drilled water source and has gone through a distillation process. After the process, the water is packaged in either plastic or glass water bottles and then sealed to ensure it remains highly potable and safe for drinking.

Packaged and Mineral Drinking Water

Mineral water is a drinking water with minerals and other dissolved substances in it like gases, sulfur compounds, and salts. It may contain natural minerals or artificial minerals which are added to the water with the use of Drops of Balance.

Major differences between packaged drinking water and mineral water

Taste

The taste of the mineral water is distinct from that of a packaged drinking water. Because of its mineral content, mineral water has a taste that is the same as that of a fresh natural water. On the other hand, the taste of the packaged drinking water can vary according to the quality of its source, treatment method used, and natural mineral content. In most cases, though, packaged mineral water has the same taste as that of a tap water.

Filtration and treatment

There are various treatment methods that bottled water plants use to eliminate microbial hazards. These methods include electromagnetic radiation, purification processes like water distillation, filtration, and sedimentation, chemical processes chlorination and flocculation, and biological processes.

Drinking Water

Mineral water goes through a natural process of filtration and coagulation. It is treated with Aluminum Sulfate or other sulfate minerals. Whilst, the packaged drinking water is chemically filtered and chemically treated, most often through chlorination.

Cost

Packaged drinking water usually goes through a series of processes in order to completely eliminate all the contaminants from the water. This is why it is relatively more expensive as compared to the artificially treated bottled mineral water and to tap water. The ro plant cost for packaged water is also higher than that of the mineral water.

On the other end, the mineral water is more affordable than packaged drinking water regardless of whether it is naturally or artificially treated.

Plant Project

Why Should You Drink Only Packaged Drinking Water In India?

We need water for survival. However, how can we be able to survive if the water we drink every day is contaminated with all kinds of pollution including the extremely harmful arsenic? Here are a few tips that can help you stay healthy and avoid getting sick because of drinking dirty tap water.

Water is one of the most important elements on earth. As they say, water is life. A few decades ago, water is not as expensive and as unhealthy as today. Unlike the old days, we can no longer take a glass of tap water straight from a public faucet today and drink it directly without worrying about getting infected with some water-borne diseases like Dysentery, Cholera, Typhoid, and Guinea worm disease.

Clean Water

Unfortunately, the tap water in India is no longer safe to drink. In order to stay healthy and to avoid getting sick due to consumption of dirty tap water, I highly recommend that you take below tips seriously.

Avoid ice in drinks

Avoid ice in drinks unless otherwise, you are the one who made it. Do not just buy ice from the local store and add it directly to your drinks. Most often than not, the ice is made from unsanitary tap water. Always remember that not all viruses and bacteria can be killed by keeping the water at the freezing temperature. If you add a contaminated ice, your beverage can also be contaminated.

Use bottled mineral water when brushing your teeth

Best Teeth

The gums can be one of the direct, quickest, and easiest paths that the bacteria and viruses can take to get into your bloodstream. Since the tap water in India is not hundred percent free from pollutants and bacteria, it is best to avoid using it when brushing your teeth. This may sound a bit odd (and expensive too) but it is better to spend a few Indian Rupee for the bottled mineral water than to spend thousands for hospitalization and medication.

Try other beverages

Water and tea are not the only thirst quencher in India. You can try other beverages like fresh coconut water and bottled fruit juices.

Drink fresh chai

Tea

There is nothing that can beat the refreshing effects of a fresh, sweet chai tea. Chai is a popular Indian tea. Its main ingredients are sugar, Ayurvedic spices like ginger and cardamom, and lots of milk.

Buy the best packaged drinking water

The packaged drinking water industry in India is continuously growing. As the packaged drinking water plant cost gets more affordable and as the demand continues to increase day after day, more and more local businessmen are encouraged to open their own water plant and jump into the arena of producing safe drinking water. As an evidence, you can see many water refilling stations and mineral water plants in almost all corners in Indias.

water purification

However, not because you bought the drinking water from a water refilling station you will just automatically conclude that it is safe from impurities. Mineral water plants and stations are not created equal. Some companies employ the highest standards with their filtration process while others do not have the best equipment for the filtration process. And this gives a huge difference when it comes to the product they produce.

You can basically find various brands of mineral water in India. When buying a bottled mineral drinking water, make it sure that you know where it came from and if the company is reliable. If possible, pick the one that is produced by giant companies as they tend to have more rigid safety standards as compared to unknown brands.

Mineral Water

Things You Need To Do When Starting A Mineral Water Plant

Investing in a mineral water plant project today is a very wise move you can take. However, before starting your new business, you should first take a look at some of the important things that you typically need when setting up a new mineral water plant.

People living in the city and even in villages in India now prefer to use mineral water. As opposed to the regular tap water, mineral water is safer to drink and is likewise better for the health. As the time passes by, people are getting more and more health conscious. The consumption and demand for bottled mineral water increase in a constant pace making it a viable option for many local entrepreneurs who want to start a new business in their locality.

Mineral Water

But knowing all this information alone is not a sure fire to make your mineral water plant project a great success as there are still a lot more important things that you need to consider before finally starting it. The nature of an R.O. plant business is quite complex and you need to seek advice from experts to make sure everything will go well. In the meantime, here are some of the things that you need to consider before starting an R.O. plant.

Conduct a market research

Market research is a critical step to starting a new business.  Through market research, you can be able to gain perspective and get informed of all the significant things involved in this kind of business. This allows you to set realistic goals and to undertake decision making to the best of your ability. Things like the needs and demands of your target market, mineral water plant cost, as well as the packaging that you should focus on can be best identified through market research.

Market Research

Come up with a realistic and profitable business plan

Once you are done with the market research, the next important step you should take is to come up with a profitable but realistic business plan. The business plan will serve as the framework and the compass of your business. It should include a sound marketing strategy, management team, staff pattern, legal procedures, business location, financial projection, suppliers and equipment, and all other important matters involved in running a mineral water plant.

Get a business permit and license

You can’t operate without a business permit and a license. You can ask your local government for the necessary documentation that you need to comply with the permit and license.

Choose the perfect location

For a startup business, location is vital. Select a location that is easily accessible to your target market. Not only that, make sure that the location has enough water and energy supplies. Also, make sure that the provisions for the production area and office area are separate.

Get a supplier

Water Plant

The next thing to consider is to get the bottle supplier and the supplier for the necessary accessories, equipment, and machinery. Make sure that bottle supplier can supply you with the required number and types of bottles needed for your water plant. Pick the supplier who is a certified International bottled water association member.

For the accessories, equipment, and machinery, you can choose to get a long term lease, to rent, or to buy them depending on your available funds. Usually, a long term lease is the best option especially if you are still starting. Among the necessary accessories, equipment, and machinery you need for your mineral water plant are storage tanks, water dispenser, water sterilizers, water refilling machines, bottle loaders, generator set, conveyors, water treatment machines and filters, sealer, and delivery trucks.