For a wide range of commercial and industrial uses, the term “industrial water treatment” describes a wide range of methods and systems that cleanse water. How much does an industrial water treatment system cost? You’ve probably wondered. We can bet you’ve pondered if your needs revolve just around water treatment or whether they extend to wastewater treatment.

You may already know the difficulty in determining an accurate price for a bottled water plant. This is partly because so many diverse elements and variables are involved in forming a system. As explained in this paper, these metrics may be extracted from water and used in several industrial water treatment systems.

What’s included in an industrial water treatment system?

There are many types of industrial water treatment. These categories include wastewater treatment, process purification and separation, and water treatment. The equipment in your system may vary greatly depending on which of these types of treatment you need and the characteristics of your process and facility. The following machines are often used in a wide variety of industrial water treatment systems:

• Clarifiers enable suspended particles in the system to settle, flocculate, or cluster together.
• Lime softeners help reduce total dissolved solids (TDS) in feed and effluent.
• Oil removal machinery includes oil/water separators and dissolved air flotation.
• Particle filtration eliminates larger particles and suspended solids in water, while membrane filtration removes dissolved particles, ionic chemicals, and biological pollutants.
• Two approaches for cleansing water include reverse osmosis and nanofiltration.
• Filter presses for sludge dewatering
• IX columns for selectively softening and removing ionic contaminants such as hardness, alkalinity, chloride, mercury, metals, and organics. Organic contaminants may also be removed using these columns.
• Reactors and chemical additives change the pH and/or induce metals to settle out to get the required outcomes.
• The command and control panel (depending upon the desired level of automation).
• Add-ons such as skids, pumps, tanks, pipelines, valves, and skids; and
• The basic components of your industrial water treatment system will depend upon your specific application. There is often flexibility in using these and other technologies in fulfilling a given treatment need, and familiarity with factors that drive costs up or down can help you understand the best treatment system components to meet your needs and budget.

The main cost factors of an industrial water treatment system

The following four factors influence the cost of industrial water treatment:

Flow Rates

Industrial water purification plant systems costs are less at lower flow rates. Flow rate influences most systems, although this isn’t always the case. Large ion exchange (IX) systems may be more expensive, but their pricing may change depending on how much material is moved. If the flow of money doubles, expenses may rise by 20%.

GPM/GPD is a flow rate measurement system (GPD). The cost of a modern water treatment system is determined by the number of GPM or GPD it can manage. Give an exact flow rate when requesting a price for a new water treatment system.

Water Quality

The chemistry and composition of the stream may affect the cost of cleaning the water. Chemical kinds, concentrations, and fluctuations in the stream must all be known. When there are more contaminants, cleaning them up requires more processes and money. Because new types of resin, chemicals, and IX beds or columns are required, IX systems initially cost more.

Streams that are difficult to manage may raise the cost of RO/NF units. In the long term, having the correct pretreatment equipment might save money by decreasing the need for more equipment, boosting product yields, and cutting waste disposal costs.

Purity-focused

Determine what you want the system to perform. If you purchase a medical water filter, you may satisfy regulatory standards. It is critical to understand your pollution levels so that you do not overpay for clean water.

Construction Materials

The materials utilised to construct the system may influence its price. Many industrial applications need high flow rates, high temperatures or pH levels, and dangerous chemicals. PVC pipe and FRP tanks may be preferable if rubber-lined or stainless steel containers and pipes are too pricey. PLC panels and manual controllers are other options.

Water treatment-related expenses not included in the above list

Up-front Planning

Discuss the project’s goals, design specifications, and applicable rules and regulations first. Engineering costs 10–15% of the total project cost, and it takes time to complete. Mechanical, electrical, and civil systems will take up your budget. The building’s architecture will also be heavily reliant on these components.

Space

The size and location of a mineral water bottling plant determine the cost. If space at a factory is at a premium, small technologies may be an attractive option. In certain cases, system size may be restricted, yet system footprint is of utmost importance.

Installations

Make a provision in your project budget for the expense of local installation. Modular constructions may be more cost-effective than on-site construction in high-cost locales. Installation expenses account for between 15 and 40 percent of the total cost, depending on how much prepackaging and site preparation is done before the installation.

Level of system automation needed

When it comes to operating your water treatment system, you have two choices. To begin, limit the number of people involved. Errors are decreased, as are costs associated with human resources. Due to the usage of PLCs and other devices, automation is more expensive. The second approach relies more on human labour and less on technology. The initial cost of manual controls is lower, but the long-term labour costs are higher. Remember to factor in your current and future workforce and costs while automating your water treatment system.

Turnkey and Prepackaged Systems

Prefabricated or built-in-place water treatment systems are available depending on your needs. Prepackaged solutions save months of labour and time for the same or less money. Turnkey system facilities and shops have the know-how to build the equipment you need for your project. Build-in-place manufacturing is slower and more costly than using this method.

Shipping the system to your plant

5–10 percent of system cost is added by shipping. According to the season and location, this might vary greatly.

Operational Costs

A wide range of factors influences the cost of purifying water. As you build a water treatment system, consider the long-term costs, the possibility of a before or post-treatment system, and the plant’s personnel and space. Consider the possibility of regenerating IX resin at a different location. To determine how much money you will need to spend on chemicals, equipment, staff and other expenses during the life of a system, an operating cost analysis is necessary.

Regulations

Be aware of your plant’s rules and regulations, including the expense of waste disposal. To avoid problems, be sure you have the required permits and that the place where you want to dispose of your waste is legal. The rules are becoming stricter, and people’s actions are being scrutinised more and more. To avoid getting a ticket, local rules must be followed.

Hazardous waste disposal costs

Consider the expense of dealing with second-hand garbage. Garbage must be provided or a filter press/evaporator must be used to harden it to meet environmental laws.

Extras are included

Before purchasing water treatment equipment, check to see whether additional expenses need to be considered. Do you have to pay any additional fees or taxes to buy something? How much money would it take to implement? Do you need regular laboratory, compliance, or analytical testing?

Talk to your system engineers or the company who designed your system to save money. They may propose low-cost and easy-to-use technologies.

Summary

Large and small businesses equally use water purification systems. $45,000 for a simple system that doesn’t move a lot of water, and tens of millions of dollars for high-end systems that can move a lot of water. Better is to install a mineral water bottling plant and you can get all the information about the same from the experts at Bottling India.

Get in touch with us for more information on Mineral Water Plant Installation guidelines.